Automotive 3D printing

Explore how 3D printing accelerates automotive innovation, providing durable end-use components and efficient prototyping for the next generation of vehicles.

The Automotive 3D Printing industry is the “Gold Standard” for testing the limits of plastic manufacturing. In an era where the transition to Electric Vehicles (EVs) is paramount, the industry’s biggest enemy is weight. Every gram saved in the chassis or interior of an EV translates directly into increased battery range.

We work across three distinct tiers of automotive manufacturing. First is Prototyping, where 3D printing allows designers to test the ergonomics of a dashboard or the fitment of a manifold in hours rather than months. Second is Tooling, Jigs, and Fixtures. On the assembly line, custom-made 3D printed tools help workers align parts with sub-millimeter precision. These tools are often printed in Carbon Fibre reinforced materials to ensure they are light enough for a worker to use all day but strong enough to resist deformation.

Finally, we have End-Use Parts. Thanks to materials like PA12-CF and flame-retardant PC-ABS, 3D printed parts are now appearing under the hood and inside the cabins of high-performance and luxury vehicles. These aren’t just “placeholders”; they are functional components capable of withstanding the heat of an engine bay and the vibration of the road. Additive manufacturing also enables “Mass Customization,” allowing manufacturers to offer personalized interior trim and bespoke components for limited-run supercars, a feat that would be financially impossible with traditional injection molding.