A tough, durable SLA resin with cast-urethane-like toughness — at 79% elongation at break it flexes and takes impact instead of shattering. RYSE 3D prints Black PU on the Formlabs Form 4L for smooth, detailed, functional parts with real durability. The go-to resin when you need SLA detail and a part that survives handling.
Also known as tough resin · cast-urethane-like resin · PU resin · durable black resin · impact resistant resin

Most SLA resins are stiff but brittle. Black PU is different — it behaves like a cast polyurethane, combining useful strength with high elongation so parts bend, snap-fit and absorb impact without cracking. That makes it the pick for tough resin 3D printing: the fine detail and smooth surface of stereolithography on a part that has to survive real-world handling, not just sit on a shelf.
At 79% elongation at break it is in a different class from a standard rigid resin, which typically fails in single figures. The trade is heat — a 70 °C heat deflection temperature is the lowest of any grade we print, so Black PU is a handling-and-detail material rather than a thermal one. Printed and finished in-house on our Formlabs Form 4L platform, it comes off the machine in a deep, uniform black with a smooth finish that can be sanded, primed or painted for a product-like result.
Headline properties for our SLA Black PU (Cast-Like) resin.
Reviewed by the RYSE 3D engineering team · August 2026. Download the full datasheet below, or have it confirmed with your instant quote. Values vary with geometry and orientation.
| Property | Value |
|---|---|
| Ultimate tensile strength | 40 MPa |
| Elongation at break | 79% |
| Heat deflection temperature | 70 °C |
| Character | Cast-urethane-like, tough |
| Colour | Black |
Where you need the detail of SLA 3D printing and a part that lasts.

Drone body shell — fitted to the airframe

Multi-bore connector bodies — ABS-like stiffness

Two-part electronics enclosure — housing and lid

Contoured cover panel — integrated clip feature
Around 79% elongation at break — it flexes and absorbs impact instead of shattering like a rigid resin.
40 MPa tensile strength — enough for working prototypes and rugged end-use parts that get handled and assembled.
Enough give to survive snap-fits, clips and press-fits that would crack a brittle resin on first assembly.
Sharp features and a smooth surface straight off the machine, at 25–100 micron layers — SLA quality with toughness behind it.
A uniform, product-like black that can be sanded, primed or painted in-house — no dyeing step needed to get there.
Ideal for enclosures and casings that need both crisp detail and everyday durability in the same part.
Typical guidelines for SLA Black PU on the Form 4L. We’ll confirm the specifics for your part with a free design-for-additive review at quote.
| Design feature | Typical guideline |
|---|---|
| Build envelope (Form 4L) | 353 × 196 × 350 mm |
| Layer thickness | 25–100 microns |
| Minimum wall thickness | 0.5 mm |
| Tolerance | ±0.15 mm or ±0.2% |
| Supports | Required for SLA — removed and finished in-house, so tell us which faces are cosmetic |
| Orientation | We orient in PreForm to keep supports off cosmetic faces and manage peel forces on large flat sections |
| Service temperature | Heat deflection is 70 °C — keep parts away from sustained heat and enclosed hot electronics |
| Bigger than the platform? | Split, print, bond and finish the assembly — or move to FDM for a one-piece part |
| Finish | Smooth as-printed; sanded, primed or painted on request |
Every Black PU part we ship is printed on the Formlabs Form 4L, washed on the Form Wash L and post-cured on the Form Cure L — print, wash, cure and finish all in-house, so nothing leaves the building between the CAD and the finished part. Build envelope is 353 × 196 × 350 mm, large enough for a full-size housing or cover in a single piece rather than split and bonded.
We run the Form 4L in open mode, which means we are not restricted to a single supplier’s resin range. That is what lets us offer a tough cast-urethane-like grade like Black PU alongside the rest of our resin range, and choose the right resin for your part rather than the one the machine came with.
Black PU buys toughness and surface quality. It is not a strong material and it is not a hot one. These are the cases where a different process wins — told straight, so you don’t find out after the first batch.
A 70 °C heat deflection temperature is the lowest figure across everything we print. Anything near a motor, a power supply or an engine bay wants PET-CF at 205 °C or PPA-CF at 192 °C instead.
At 40 MPa this is a fraction of our engineering thermoplastics — PA6-CF reaches 109 MPa. Black PU is specified for detail and handling toughness, not for carrying load.
The Form 4L platform is 353 × 196 × 350 mm. Beyond that a part has to be split and bonded, and our FDM range prints up to 900 mm in one piece.
SLA needs supports, and they touch the part. Internal lattices, trapped voids and all-over cosmetic surfaces are better on SLS, where the powder bed carries the part and nothing needs removing.
Black PU prints black. It takes primer and paint well, but if the part has to be a specific colour through its section, that is a different material conversation — tell us at quote.
Black PU carries no flame rating and is not static-dissipative. Where ignition is the constraint, PC-FR flame retardant PC/ABS is the rated grade — ask us about ESD-safe options for electronics handling.
The real question with Black PU is process, not resin: you pick it when surface finish and detail matter more than strength or heat. For a tougher, cheaper functional part in the same rough strength class see FDM ABS; for end-use parts with no supports and far more ductility, SLS PA12. Full range on all 3D printing materials.
| Property | Black PU (this page) | SLS PA12 | FDM ABS |
|---|---|---|---|
| Process | SLA | SLS | FDM |
| Surface finish | Smooth, fine detail | Matte, grainy | Visible layer lines |
| Ultimate tensile strength | 40 MPa | 42 MPa | See ABS page |
| Elongation at break | 79% | 25% | See ABS page |
| Heat deflection | 70 °C | 161 °C @ 0.45 MPa | See ABS page |
| Supports required | Yes | No | Yes |
| Minimum wall thickness | 0.5 mm | 1 mm | See ABS page |
| Best for | Detail plus handling toughness | End-use parts, complex geometry | Low-cost functional prototyping |
Note: figures are quoted by different test methods across the three processes and are indicative of family rather than a like-for-like ranking. SLS PA12 heat deflection is quoted at 0.45 MPa; at 1.8 MPa it falls to 46 °C.
Upload your CAD for an instant online quote in SLA Black PU tough resin — from a detailed prototype to a durable production batch. Printed and finished in the UK.
Printed and finished at our own ISO 9001 facility in Shipston-on-Stour, Warwickshire. Call us on 024 7736 0144.