The impact champion of our SLS range — a strong, highly ductile bio-based nylon at 49 MPa tensile strength and 40% elongation, with 71 J/m notched Izod and a 182 °C heat deflection temperature. Parts bend, flex and spring back instead of cracking. RYSE 3D prints PA11 on the Formlabs Fuse platform with no supports, so thin walls, living hinges and enclosed geometry come free. Quote from one prototype to 100,000 parts.
Also known as Nylon 11 · polyamide 11 · bio-based nylon · castor oil nylon

Where PA12 is the balanced all-rounder, PA11 is the ductile one. At 40% elongation it takes deformation and springs back, and at 71 J/m notched Izod it absorbs repeated impact and fatigue rather than accumulating cracks. That combination — plus a 182 °C heat deflection temperature and the lowest water absorption of any nylon we print, at 0.07% — is what makes it a genuine end-use material rather than a prototyping one.
It is also bio-based, polymerised from renewable castor oil rather than fossil feedstock, with no performance compromise for the switch. Because SLS needs no support structures, PA11 prints thin walls, living hinges, snap-fits and fully enclosed geometry with a consistent matte surface throughout — printed, dyed, blasted, smoothed and inspected in-house, and from December 2026 on the UK's first Formlabs Fuse X1.
Headline properties for our SLS PA11 bio-based nylon.
Reviewed by the RYSE 3D engineering team · August 2026 Download the full datasheet below, or have it confirmed with your instant quote. Values vary with geometry and orientation.
| Property | Value |
|---|---|
| Ultimate tensile strength | 49 MPa |
| Elongation at break (X/Y) | 40% |
| Impact, notched (Izod) | 71 J/m |
| Heat deflection @ 0.45 MPa | 182 °C |
| Heat deflection @ 1.8 MPa | 46 °C |
| Water absorption, printed part | 0.07% |
| Character | Tough, highly ductile, bio-based |
For parts that take an impact and keep going.

Snap-fits, clips and side-release buckles

Thin-walled enclosures and flexing headbands

Ductile end-use parts and conforming frames

Orthotic insoles with lattice and variable-thickness zones
Sixty per cent more stretch than PA12 before break. Parts deform and recover rather than cracking — the property that decides whether a clip survives its thousandth cycle.
The highest impact figure in our SLS range, to ASTM D256-10 — for parts that get dropped, knocked and used hard in service rather than sat on a desk.
The lowest of any nylon we print, SLS or FDM. Parts hold dimension in humid air, against skin and outdoors, where PA6-based grades would swell and soften.
Ductility plus no support structures means 1 mm shells, ducts and headbands print cleanly and bend without fracturing — geometry that defeats stiffer grades.
A renewable-feedstock engineering nylon rather than a fossil-derived one, with no drop in mechanical performance for the switch.
Source samples passed cytotoxicity, irritation and sensitisation evaluations — relevant to wearables and orthotics. See the FAQ for what that does and doesn't certify.
Typical guidelines for SLS PA11 on the Fuse platform. We'll confirm the specifics for your part with a free design-for-additive review at quote.
| Design feature | Typical guideline |
|---|---|
| Build envelope (Fuse 1+) | 165 × 165 × 300 mm |
| Tolerance | ±0.3 mm or ±0.3% |
| Minimum wall thickness | 1 mm — PA11 handles thin walls better than any other nylon we sinter |
| Minimum embossed / engraved detail | 0.5 mm |
| Minimum hole diameter | 1.5 mm — larger for deeper holes |
| Clearance between mating parts | 0.4 mm |
| Living hinges & snap-fits | PA11's 40% elongation is the reason to choose it — orient the hinge axis in X/Y where possible |
| Supports | None required; the powder bed carries the part |
| Finish | Natural grey, bead blasted, dyed black or Vapor Smoothed in-house |
Every PA11 part we ship today is sintered on the Formlabs Fuse 1+ 30W, with powder recovery on the Fuse Sift and finishing on the Fuse Blast — the full workflow in-house, so parts are printed, depowdered, blasted and inspected under one roof. Build envelope is 165 × 165 × 300 mm, and because the powder bed carries the part there are no supports to design around or witness marks to finish out.
Parts nest densely through the full build volume rather than sitting on a single plate, which is what keeps cost per part falling as PA11 quantities rise.
We’re taking delivery of the UK’s first Formlabs Fuse X1 — a larger, faster SLS platform that will expand our PA11 build envelope and throughput. Talk to us about larger parts and higher-volume PA11 runs.
Three nest studies for the incoming chamber, from one production part repeated to full-scale one-offs. Projected figures — PA11 quoted today runs on the Fuse 1+ 30W envelope above.
Values from the manufacturer's technical data sheet. Mechanical specimens were conditioned at 50% relative humidity and 23 °C for seven days before testing. Reference only; confirmed at quote.
| Property | Value | Method |
|---|---|---|
| Mechanical | ||
| Ultimate tensile strength | 49 MPa | ASTM D638-14 Type 1 |
| Tensile modulus | 1,600 MPa | ASTM D638-14 Type 1 |
| Elongation at break (X/Y) | 40% | ASTM D638-14 Type 1 |
| Flexural strength | 55 MPa | ASTM D790-15 |
| Flexural modulus | 1,400 MPa | ASTM D790-15 |
| Impact, notched Izod | 71 J/m | ASTM D256-10 |
| Thermal | ||
| Heat deflection, 0.45 MPa | 182 °C | ASTM D648-16 |
| Heat deflection, 1.8 MPa | 46 °C | ASTM D648-16 |
| Vicat softening temperature | 189 °C | ASTM D1525 |
| Physical & chemical | ||
| Water absorption, printed part | 0.07% | ASTM D570 |
| Moisture content, powder | 0.37% | ISO 15512 Method D |
| Weight gain, hydraulic oil (24 h) | 0.5% | 1 cm³ cube, 24 h immersion |
| Weight gain, diesel fuel (24 h) | 0.2% | 1 cm³ cube, 24 h immersion |
| Weight gain, salt water 3.5% NaCl (24 h) | 0.1% | 1 cm³ cube, 24 h immersion |
| Weight gain, concentrated HCl (24 h) | 1.0% | 1 cm³ cube, 24 h immersion |
| Weight gain, acetone (24 h) | 0.1% | 1 cm³ cube, 24 h immersion |
| Biocompatibility & flammability | ||
| Cytotoxicity | Not cytotoxic | ISO 10993-5:2009 |
| Irritation | Not an irritant | ISO 10993-10:2010/(R)2014 |
| Sensitisation | Not a sensitiser | ISO 10993-10:2010/(R)2014 |
| Flame rating | HB at 3.00 mm | UL 94 Section 7 |
Method note: SLS impact is reported as notched Izod to ASTM D256-10 in J/m. Our FDM pages quote notched Charpy to ISO 179 in kJ/m² — a different method on a different scale, so the two sets of figures cannot be ranked against each other. The ISO 10993 and UL 94 results above relate to the tested source samples and are not a blanket certification of any finished component.
PA11 is the toughest rigid nylon we sinter, and it costs more than PA12. These are the cases where it isn't worth the premium, or isn't the right material at all. If any apply, we'll spec a better grade free with your quote.
At 1,600 MPa tensile modulus PA11 is barely stiffer than PA12 and deliberately compliant. For a fixture that must hold a datum, PA12-GF gives 2,800 MPa; PA12-CF reaches 8,300 MPa in X.
The 182 °C figure is measured at 0.45 MPa. Under real load it falls to 46 °C at 1.8 MPa, the same as PA12. For a bracket that is hot and loaded, PA12-GF holds 113 °C at 1.8 MPa.
PA11 carries a premium over PA12. If the part doesn't flex, clip or take impact, that premium buys nothing — PA12 is the cheaper answer at 25% elongation and 60 J/m.
40% elongation is exceptional for a rigid nylon, but PA11 is still rigid. Gaskets, seals, dampers and grippers need an elastomer — TPU 90A reaches 310% at Shore 90A.
The ISO 10993 results cover tested source samples for cytotoxicity, irritation and sensitisation — they are not device certification, and no food-contact claim is made. Tell us the regulatory route at quote and we'll set out what evidence exists.
PA11 is UL 94 HB at 3.00 mm — the lowest rating. Where ignition is the constraint, specify PC-FR flame-retardant PC/ABS or our UL94 V-0 SLA resin.
PA11 is the tough, ductile choice. For a stiffer, lower-cost all-rounder see PA12; for rigidity and heat under load, glass-filled PA12-GF; for maximum stiffness, carbon-filled PA12-CF; for full flexibility, TPU 90A. Weighing SLS against MJF for a production run? Our MJF materials cover the other powder-bed route.
| Property | PA11 (this page) | PA12 | PA12-GF |
|---|---|---|---|
| Ultimate tensile strength | 49 MPa | 42 MPa | 38 MPa |
| Tensile modulus | 1,600 MPa | 1,450 MPa | 2,800 MPa |
| Elongation at break (X/Y) | 40% | 25% | 4% |
| Impact, notched (Izod ASTM D256-10) | 71 J/m | 60 J/m | 36 J/m |
| Heat deflection @ 0.45 MPa | 182 °C | 161 °C | 170 °C |
| Heat deflection @ 1.8 MPa | 46 °C | 46 °C | 113 °C |
| Water absorption, printed part | 0.07% | 0.30% | 0.24% |
| Best for | Toughness, flex & wearables | Balanced all-round work | Rigidity & heat under load |
Note: impact for all three grades is notched Izod to ASTM D256-10 in J/m. These figures are not comparable with the notched Charpy ISO 179 values in kJ/m² quoted across our FDM range.
Upload your CAD for an instant online quote in SLS PA11 bio-based nylon — from a single flexing prototype to 100,000 production parts. Printed, finished and inspected in the UK.
Printed and finished at our own ISO 9001 facility in Shipston-on-Stour, Warwickshire. Call us on 024 7736 0144.