A halogen-free, flame-retardant SLA resin rated UL94 V-0 at 3 mm — self-extinguishing without dripping flaming particles, with a 111 °C heat deflection temperature and tested to FAR 25.853 for aircraft interior flammability. RYSE 3D prints it on the Formlabs Form 4L in Shipston-on-Stour for fine-detail fire-rated parts: enclosures, electrical housings and rail or aerospace covers.
Also known as flame retardant resin · UL94 V0 resin · FR resin · fire-rated resin · self-extinguishing resin

When a part needs a flame rating, material choice stops being optional. Our flame-retardant resin is rated UL94 V-0 at 3 mm — the strictest classification in that standard's vertical burn test, self-extinguishing without dripping flaming particles — and it is halogen-free, with 38 MPa tensile strength and a 111 °C heat deflection temperature. That makes it the resin for flame retardant 3D printing: fire-rated enclosures, covers and housings for electrical, rail and aerospace applications, with the fine detail of stereolithography.
It is also tested to FAR 25.853 Appendix F Part I for aircraft interior flammability and ASTM E662 for smoke generation, so the flame, smoke and toxicity picture is documented rather than assumed. Printed and finished in-house on our UK SLA platform, it comes off the machine grey, rigid and with a smooth surface ready for enclosure duty.
One thing to be clear about up front: a resin rating is not the same as a certified part. The V-0 classification is established on standard test specimens at a defined thickness. Whether your finished geometry carries that rating depends on wall thickness and on what your application's approval process requires — tell us at quote and we'll confirm what documentation is available before you commit.
Headline properties for our Flame-Retardant (UL94 V-0) resin.
Reviewed by the RYSE 3D engineering team · August 2026. Download the full datasheet below, or have it confirmed with your instant quote. Values vary with geometry and orientation.
| Property | Value |
|---|---|
| Flame rating | UL94 V-0 at 3 mm |
| Heat deflection temperature | 111 °C |
| Ultimate tensile strength | 38 MPa |
| Elongation at break | 9.4% |
| Character | Self-extinguishing, rigid |
| Composition | Halogen-free |
| Colour | Grey |
| Testing & classification | Standard |
|---|---|
| Flammability | UL 94 V-0 at 3 mm |
| Aircraft interior flammability | FAR 25.853 Appendix F, Part I |
| Smoke generation | ASTM E662 |
| Halogen content | Halogen-free |
Classifications are established on standard test specimens at the thicknesses stated. They describe the material, not automatic certification of a finished part — we'll confirm what your application needs at quote.
Where you need the detail of SLA 3D printing and a flame rating — electrical, rail and aerospace parts where ignition is the constraint from the start of the design, not an afterthought.
The strictest classification in the standard's vertical burn test — self-extinguishing without dripping flaming particles.
The flame retardancy comes without halogenated additives, which matters where restricted-substance policies apply.
Tested to FAR 25.853 App F Part I for aircraft interior flammability and ASTM E662 for smoke — a documented picture, not an assumption.
Comfortably above standard resins, so enclosures stay dimensionally stable sitting next to warm electronics.
Sharp features and a smooth surface straight off the machine at 25–100 micron layers — fire-rated parts with real precision.
Rigid and functional at 9.4% elongation — strong enough for fitted covers and working enclosures without being brittle.
Typical guidelines for SLA Flame-Retardant on the Form 4L. We'll confirm the specifics for your part with a free design-for-additive review at quote.
| Design feature | Typical guideline |
|---|---|
| Build envelope (Form 4L) | 353 × 196 × 350 mm |
| Layer thickness | 25–100 microns |
| Minimum wall thickness | 0.5 mm |
| Wall thickness for the rating | The V-0 classification is established at 3 mm. If a specific wall has to carry the rating, tell us the thickness at quote — thinner sections are not covered by it |
| Tolerance | ±0.15 mm or ±0.2% |
| Supports | Required for SLA — removed and finished in-house, so tell us which faces are cosmetic |
| Orientation | We orient in PreForm to keep supports off cosmetic faces and manage peel forces on large flat panels |
| Service temperature | Heat deflection is 111 °C — stable next to warm electronics, but not a high-temperature material |
| Bigger than the platform? | Split, print, bond and finish the assembly — or move to FDM PC-FR for a one-piece flame-retardant part up to 900 mm |
| Finish | Grey and smooth as-printed; sanded or painted on request |
Every Flame-Retardant part we ship is printed on the Formlabs Form 4L, washed on the Form Wash L and post-cured on the Form Cure L — print, wash, cure and finish all in-house, so nothing leaves the building between the CAD and the finished part. Build envelope is 353 × 196 × 350 mm, large enough for a full-size enclosure or cover in a single piece rather than split and bonded.
We run the Form 4L in open mode, which means we are not restricted to a single supplier's resin range. That is what lets us offer a rated flame-retardant grade alongside the rest of our resin range, and choose the right resin for your part rather than the one the machine came with.
This resin buys you a rating and SLA detail. It is not a high-temperature material, not a tough one, and a rating on a test specimen is not the same as an approved part. These are the cases where something else wins — told straight, so you don't find out after the first batch.
UL94 V-0 is established on standard specimens at 3 mm. If your approval process needs the finished geometry certified, or needs a thinner wall to carry the rating, that is a separate conversation — bring it to us before design freeze, not after.
111 °C heat deflection is fine beside warm electronics and nowhere near enough for genuinely hot service. For that, SLA Ceramic-Filled reaches 218 °C and FDM PET-CF 205 °C — though neither carries a flame rating.
At 38 MPa and 9.4% elongation this is a rigid enclosure material, not a tough one. For covers that get dropped, handled and refitted repeatedly, SLA Black PU at 79% elongation survives it — with no flame rating.
The Form 4L platform is 353 × 196 × 350 mm, and a bonded joint in a fire-rated part raises questions you don't want to answer. For a one-piece flame-retardant enclosure up to 900 mm, FDM PC-FR is the grade.
SLA needs supports and they touch the part. Internal channels, trapped voids and all-over cosmetic surfaces are better on SLS, where the powder bed carries the part — though no SLS grade we run is flame-rated.
Cured photopolymers discolour and embrittle under sustained UV, and there is no outdoor weathering data for this resin. For parts that live outside, FDM ASA is UV-stable and built for it.
Two flame-rated grades, two processes. Choose SLA Flame-Retardant for fine detail, a smooth enclosure surface and documented FST testing; choose FDM PC-FR when the part is large, needs more heat or has to be one piece. If the flame rating is optional and toughness is not, SLA Black PU is the better part. Full range on all 3D printing materials.
| Property | SLA Flame-Retardant (this page) | FDM PC-FR | SLA Black PU |
|---|---|---|---|
| Process | SLA | FDM | SLA |
| Flame rating | UL94 V-0 at 3 mm | Base resin UL94 V-0 at 1.5 mm | None |
| Heat deflection | 111 °C | 125 °C | 70 °C |
| Ultimate tensile strength | 38 MPa | 60 MPa | 40 MPa |
| Elongation at break | 9.4% | 10% | 79% |
| Additional FST testing | FAR 25.853, ASTM E662, halogen-free | — | — |
| Surface finish | Smooth, fine detail | Visible layer lines | Smooth, fine detail |
| Maximum one-piece size | 353 × 196 × 350 mm | 500 × 500 × 900 mm | 353 × 196 × 350 mm |
| Best for | Fire-rated enclosures with fine detail | Large flame-retardant casings | Detail plus handling toughness |
Note: SLA and FDM figures are quoted to different test standards and are indicative of family rather than a like-for-like ranking. The two flame ratings are also established at different thicknesses — 3 mm here, 1.5 mm for the PC-FR base resin — so they are not interchangeable specifications. In both cases the classification describes the material, not automatic certification of a finished part.
Upload your CAD for an instant online quote in SLA Flame-Retardant resin — from a single fire-rated prototype to a batch of flame-rated enclosures. Printed and finished in the UK.
Printed and finished at our own ISO 9001 facility in Shipston-on-Stour, Warwickshire. Call us on 024 7736 0144.