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SLA Resin · UL94 V-0 Flame-Retardant

SLA Flame-Retardant Resin 3D Printing (UL94 V-0)

A halogen-free, flame-retardant SLA resin rated UL94 V-0 at 3 mm — self-extinguishing without dripping flaming particles, with a 111 °C heat deflection temperature and tested to FAR 25.853 for aircraft interior flammability. RYSE 3D prints it on the Formlabs Form 4L in Shipston-on-Stour for fine-detail fire-rated parts: enclosures, electrical housings and rail or aerospace covers.

Also known as flame retardant resin · UL94 V0 resin · FR resin · fire-rated resin · self-extinguishing resin

SLA flame-retardant UL94 V-0 resin 3D printed grey enclosure and electrical housing parts by RYSE 3D
Overview

A flame rating with SLA detail

When a part needs a flame rating, material choice stops being optional. Our flame-retardant resin is rated UL94 V-0 at 3 mm — the strictest classification in that standard's vertical burn test, self-extinguishing without dripping flaming particles — and it is halogen-free, with 38 MPa tensile strength and a 111 °C heat deflection temperature. That makes it the resin for flame retardant 3D printing: fire-rated enclosures, covers and housings for electrical, rail and aerospace applications, with the fine detail of stereolithography.

It is also tested to FAR 25.853 Appendix F Part I for aircraft interior flammability and ASTM E662 for smoke generation, so the flame, smoke and toxicity picture is documented rather than assumed. Printed and finished in-house on our UK SLA platform, it comes off the machine grey, rigid and with a smooth surface ready for enclosure duty.

One thing to be clear about up front: a resin rating is not the same as a certified part. The V-0 classification is established on standard test specimens at a defined thickness. Whether your finished geometry carries that rating depends on wall thickness and on what your application's approval process requires — tell us at quote and we'll confirm what documentation is available before you commit.

Technical data

Flame-retardant resin material properties

Headline properties for our Flame-Retardant (UL94 V-0) resin.

Reviewed by the RYSE 3D engineering team · August 2026. Download the full datasheet below, or have it confirmed with your instant quote. Values vary with geometry and orientation.

Property Value
Flame rating UL94 V-0 at 3 mm
Heat deflection temperature 111 °C
Ultimate tensile strength 38 MPa
Elongation at break 9.4%
Character Self-extinguishing, rigid
Composition Halogen-free
Colour Grey
Testing & classification Standard
Flammability UL 94 V-0 at 3 mm
Aircraft interior flammability FAR 25.853 Appendix F, Part I
Smoke generation ASTM E662
Halogen content Halogen-free

Classifications are established on standard test specimens at the thicknesses stated. They describe the material, not automatic certification of a finished part — we'll confirm what your application needs at quote.

Applications

What flame-retardant resin is used for

Where you need the detail of SLA 3D printing and a flame rating — electrical, rail and aerospace parts where ignition is the constraint from the start of the design, not an afterthought.

Flame-rated enclosuresElectrical housingsRail interior coversAerospace coversBattery-adjacent partsConnector coversCable managementControl-box housingsFire-rated prototypes
Why Flame-Retardant

Why choose flame-retardant resin

UL94 V-0 rated at 3 mm

The strictest classification in the standard's vertical burn test — self-extinguishing without dripping flaming particles.

Halogen-free

The flame retardancy comes without halogenated additives, which matters where restricted-substance policies apply.

Documented FST performance

Tested to FAR 25.853 App F Part I for aircraft interior flammability and ASTM E662 for smoke — a documented picture, not an assumption.

111 °C heat deflection

Comfortably above standard resins, so enclosures stay dimensionally stable sitting next to warm electronics.

Fine SLA detail

Sharp features and a smooth surface straight off the machine at 25–100 micron layers — fire-rated parts with real precision.

38 MPa, usefully ductile

Rigid and functional at 9.4% elongation — strong enough for fitted covers and working enclosures without being brittle.

Design guidance

Designing for flame-retardant resin

Typical guidelines for SLA Flame-Retardant on the Form 4L. We'll confirm the specifics for your part with a free design-for-additive review at quote.

Design feature Typical guideline
Build envelope (Form 4L) 353 × 196 × 350 mm
Layer thickness 25–100 microns
Minimum wall thickness 0.5 mm
Wall thickness for the rating The V-0 classification is established at 3 mm. If a specific wall has to carry the rating, tell us the thickness at quote — thinner sections are not covered by it
Tolerance ±0.15 mm or ±0.2%
Supports Required for SLA — removed and finished in-house, so tell us which faces are cosmetic
Orientation We orient in PreForm to keep supports off cosmetic faces and manage peel forces on large flat panels
Service temperature Heat deflection is 111 °C — stable next to warm electronics, but not a high-temperature material
Bigger than the platform? Split, print, bond and finish the assembly — or move to FDM PC-FR for a one-piece flame-retardant part up to 900 mm
Finish Grey and smooth as-printed; sanded or painted on request
Our SLA platform

Printed on the Formlabs Form 4L in open mode

Every Flame-Retardant part we ship is printed on the Formlabs Form 4L, washed on the Form Wash L and post-cured on the Form Cure L — print, wash, cure and finish all in-house, so nothing leaves the building between the CAD and the finished part. Build envelope is 353 × 196 × 350 mm, large enough for a full-size enclosure or cover in a single piece rather than split and bonded.

We run the Form 4L in open mode, which means we are not restricted to a single supplier's resin range. That is what lets us offer a rated flame-retardant grade alongside the rest of our resin range, and choose the right resin for your part rather than the one the machine came with.

Formlabs Form 4L SLA 3D printer with a large printed part on the build platform, the stereolithography process used for flame-retardant resin at RYSE 3D
A large-format build coming off the Form 4L platform.
PreForm build layout showing an SLA part oriented and supported inside the Formlabs Form 4L build volume at RYSE 3D
The same job in PreForm — oriented and supported before it prints.
Formlabs Form 4L printer with Form Wash L and Form Cure L post-processing stations used for flame-retardant resin parts at RYSE 3D
Print, wash and cure — the full SLA workflow under one roof.
Honest limits

Where flame-retardant resin is the wrong call

This resin buys you a rating and SLA detail. It is not a high-temperature material, not a tough one, and a rating on a test specimen is not the same as an approved part. These are the cases where something else wins — told straight, so you don't find out after the first batch.

A rating is not a certified part

UL94 V-0 is established on standard specimens at 3 mm. If your approval process needs the finished geometry certified, or needs a thinner wall to carry the rating, that is a separate conversation — bring it to us before design freeze, not after.

Sustained heat

111 °C heat deflection is fine beside warm electronics and nowhere near enough for genuinely hot service. For that, SLA Ceramic-Filled reaches 218 °C and FDM PET-CF 205 °C — though neither carries a flame rating.

Parts that take impact

At 38 MPa and 9.4% elongation this is a rigid enclosure material, not a tough one. For covers that get dropped, handled and refitted repeatedly, SLA Black PU at 79% elongation survives it — with no flame rating.

Large flame-retardant parts

The Form 4L platform is 353 × 196 × 350 mm, and a bonded joint in a fire-rated part raises questions you don't want to answer. For a one-piece flame-retardant enclosure up to 900 mm, FDM PC-FR is the grade.

Support-free complex geometry

SLA needs supports and they touch the part. Internal channels, trapped voids and all-over cosmetic surfaces are better on SLS, where the powder bed carries the part — though no SLS grade we run is flame-rated.

Outdoor and UV exposure

Cured photopolymers discolour and embrittle under sustained UV, and there is no outdoor weathering data for this resin. For parts that live outside, FDM ASA is UV-stable and built for it.

Compare

SLA Flame-Retardant vs FDM PC-FR vs SLA Black PU

Two flame-rated grades, two processes. Choose SLA Flame-Retardant for fine detail, a smooth enclosure surface and documented FST testing; choose FDM PC-FR when the part is large, needs more heat or has to be one piece. If the flame rating is optional and toughness is not, SLA Black PU is the better part. Full range on all 3D printing materials.

Property SLA Flame-Retardant (this page) FDM PC-FR SLA Black PU
Process SLA FDM SLA
Flame rating UL94 V-0 at 3 mm Base resin UL94 V-0 at 1.5 mm None
Heat deflection 111 °C 125 °C 70 °C
Ultimate tensile strength 38 MPa 60 MPa 40 MPa
Elongation at break 9.4% 10% 79%
Additional FST testing FAR 25.853, ASTM E662, halogen-free
Surface finish Smooth, fine detail Visible layer lines Smooth, fine detail
Maximum one-piece size 353 × 196 × 350 mm 500 × 500 × 900 mm 353 × 196 × 350 mm
Best for Fire-rated enclosures with fine detail Large flame-retardant casings Detail plus handling toughness

Note: SLA and FDM figures are quoted to different test standards and are indicative of family rather than a like-for-like ranking. The two flame ratings are also established at different thicknesses — 3 mm here, 1.5 mm for the PC-FR base resin — so they are not interchangeable specifications. In both cases the classification describes the material, not automatic certification of a finished part.

FAQ

SLA Flame-Retardant resin FAQ

What is SLA flame-retardant resin?
It's an SLA resin rated UL94 V-0 at 3 mm — self-extinguishing when the flame source is removed, without dripping flaming particles. It is halogen-free, holds a 111 °C heat deflection temperature, and is additionally tested to FAR 25.853 and ASTM E662. RYSE 3D prints it on the Formlabs Form 4L for fine-detail fire-rated enclosures, covers and housings.
What does UL94 V-0 mean?
UL 94 is a plastics flammability standard, and V-0 is the strictest of its vertical burn classifications. A V-0 material stops burning within ten seconds after the flame is removed and does not drip flaming particles that would ignite cotton beneath the specimen. The classification is always tied to a thickness — ours is established at 3 mm.
Is a UL94 V-0 rated part automatically certified?
No, and this is the point worth being clear on. The rating is established on standard test specimens at a defined thickness. It describes the material. Whether your finished part carries that rating depends on its wall thickness and on what your application's approval process requires. Tell us at quote what the part has to satisfy and we'll confirm what documentation is available before you commit.
What is flame-retardant resin used for?
Flame-rated enclosures, electrical housings, rail interior covers, aerospace covers, battery-adjacent parts, connector covers, cable management and control-box housings — plus fire-rated prototypes where the rating has to be present from the first sample rather than added later.
Can you 3D print UL94 V-0 rated parts in the UK?
Yes. We print, finish and inspect flame-retardant resin parts in-house in Shipston-on-Stour, Warwickshire, and ship UK-wide. Send the CAD, tell us the wall thickness that has to carry the rating and what your approval process needs, and we'll confirm it with your quote.
How strong and heat-resistant is flame-retardant resin?
38 MPa ultimate tensile strength with 9.4% elongation at break, and a 111 °C heat deflection temperature. That is rigid and usefully ductile — right for fitted covers and working enclosures sitting next to warm electronics, but not a high-temperature or high-impact material.
Is the resin halogen-free?
Yes — the flame retardancy is achieved without halogenated additives, which matters where restricted-substance policies apply. It has also been tested to ASTM E662 for smoke generation and FAR 25.853 Appendix F Part I for aircraft interior flammability, so the flame, smoke and toxicity picture is documented.
Should I choose SLA Flame-Retardant or FDM PC-FR?
Choose on size and finish. SLA Flame-Retardant gives a smoother surface, finer detail and additional FAR 25.853 and ASTM E662 testing, within a 353 × 196 × 350 mm envelope. FDM PC-FR prints one-piece parts up to 500 × 500 × 900 mm, is stronger at 60 MPa and holds more heat at 125 °C, but its rating sits at 1.5 mm on the base resin and its surface shows layer lines. Send the CAD and the requirement and we'll recommend one.
What machine do you print SLA on?
The Formlabs Form 4L, with a 353 × 196 × 350 mm build envelope, running in open mode so we are not tied to one supplier's resin range. Parts are laid out and supported in PreForm, washed on the Form Wash L and post-cured on the Form Cure L, then supports are removed and the part finished by hand — all in-house in Shipston-on-Stour.
How do I order flame-retardant resin parts in the UK?
Upload your CAD to our instant online quote and select SLA Flame-Retardant. As a UK 3D printing service bureau we print, finish and inspect every part in-house in Shipston-on-Stour, Warwickshire, and ship UK-wide — from a single fire-rated prototype to a production batch of enclosures.

Get your fire-rated parts priced in seconds.

Upload your CAD for an instant online quote in SLA Flame-Retardant resin — from a single fire-rated prototype to a batch of flame-rated enclosures. Printed and finished in the UK.

Printed and finished at our own ISO 9001 facility in Shipston-on-Stour, Warwickshire. Call us on 024 7736 0144.